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TECHNOLOGIES & PROCESSES

Concept, Cosmetic and Functional Design

  • We design and present several cosmetic proposals of the product, to be chosen by customer.
  • We suggest and propose technical solutions to ensure the quality of the product.
  • We adapt the geometries towards the technology to be used in the future manufacturing process.

Prototyping

TECHNOLOGIES & PROCESSES

Prototypes and first samples

  • 3D printing using epoxy resin stereolithography or sintered polyamide.
  • CNC machining of plastic (ABS, PMMA, PA, POM) and metal (aluminum, steel) unit parts.
  • Urethane vacuum casting (similar to ABS, PP, POM, PA, etc.) with silicone molds.
  • Prototypes in final material, injected plastic (ABS, PC/ABS, PA, PA66 + GF, POM, PC, PBT, etc.) with prototype aluminum or steel molds, or in sand cast or die cast aluminum, with the possibility of machining, leak testing, and porosity analysis.

Tool manufacturing

TECHNOLOGIES & PROCESSES

Mold and tool manufacturing

  • Filling simulation (MoldFlow Analysis)
  • Prototype injection molds, in aluminum or steel
  • Injection molds for short and medium production in technical thermoplastics (ABS, PC/ABS, PA, PA66 + GF, POM, PC, PBT, etc.)
  • First trials (T0)
  • Modifications
  • Additional Trials
  • Mold and Workpiece Validation
  • Control tools in resin or aluminum

Production

TECHNOLOGIES & PROCESSES

Production

IDELT has in-house injection machines which address the flexibility and speed requirements of the PROTOTYPING stage, as well as those customers who need SHORT and MEDIUM plastic injection batches.

  • Comprehensive Product Processing Management, including different technologies and materials (sheet cutting, pad printing, punching, screen printing, laser engraving, machining, etc.)
  • Focus on short and medium batches of thermoplastic injected parts.
  • Painting processes
  • Ultrasonic welding
  • Assembly

IDELT provides what customers need

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